Electric bicycles have become a popular mode of green transportation, and ensuring efficient, safe, and rapid power transmission within the vehicle is a key focus for manufacturers. High-quality electric bicycles typically rely on reliable industrial connectors to facilitate power connections.
Shine Industry Electric’s BD20 series, a meticulously crafted high-end industrial waterproof connector, is a preferred choice among electric bicycle manufacturers due to its compact size, stability, fast charging capability, quick plug-and-play functionality, and high waterproof rating.
Empowering Electric Bicycles with High-Reliability Connection Solutions:
The power connector plays a crucial role in electric bicycles as it is responsible for ensuring the flow of electricity. Most electric bicycles currently use lithium-ion batteries, which power the electric motor and drive the bicycle. The battery pack, which supplies power to the motor, requires a power connector.
Due to the compact size of electric bicycle connectors and the high demands for stability, fast charging, ease of use, and waterproofing, many electric bicycle manufacturers opt for aviation-grade connectors that closely align with these requirements.
Shine Industry’s electric bicycle connector solution includes the use of the BD20 power connector for supplying power from the lithium-ion battery pack to the motor.
Outstanding Advantages:
Let’s explore the notable advantages and characteristics that Shine Industry Electric’s BD series aviation connectors, particularly the BD20 series, bring to internal power connections and vehicle charging in electric bicycles:
Compact and Lightweight Design:
The BD20 series aviation connectors feature an embedded push-button design, effectively reducing the spacing between the installation panel and exposed products, resulting in a compact and delicate overall size. The BD series offers both plastic and metal variants, with the plastic version utilizing high-performance outdoor engineering plastic material, making it lightweight. This ensures that the BD20 connector occupies minimal space within the electric bicycle, without adding significant additional weight.
Secure Connection and Convenient Operation:
The BD20 aviation connector employs a direct plug-in push-button connection method and a three-point locking structure design, ensuring a stable connection. The BD20 adopts a wire soldering connection method, which enhances the strength of the connection. This guarantees that the connector remains secure and reliable even when facing road vibrations and shocks during rides.
Moreover, the BD series’ three-point locking structure enables one-handed quick plug-and-play functionality, ensuring efficient and time-saving assembly for users. This design is independently developed by Shine Industry Electric and holds a national invention patent.
Efficient Conductivity for Fast Charging:
Shine Industry’s BD20 industrial connector utilizes high-quality copper alloy contact pins with a gold-plated surface treatment, resulting in excellent electrical conductivity. It can handle a maximum rated current of 20A and a working voltage of AC 500V, making it suitable for fast charging in electric bicycles.
Even during extended periods of continuous conduction, the BD series maintains a temperature rise below 30K, fully complying with national safety standards and ensuring safe usage during continuous charging without overheating concerns.
High Waterproof Rating to Prevent Water Ingress:
The BD20 industrial connector employs a sealing structure and silicone rubber sealing rings in the socket-to-box, plug-to-socket, and plug-to-cable connections, ensuring the product achieves the highest IP68 protection level. This effectively prevents water ingress into the connector during bike washes or outdoor parking and riding, ensuring the connector’s normal operation.
Additionally, the plastic version of the BD20 aviation connector can withstand a wide temperature range from -25°C to +85°C, making it adaptable to the outdoor temperature differences experienced by electric bicycles throughout the four seasons. The sleek appearance and streamlined design of the BD series not only enhance its fashionable and aesthetically pleasing attributes but also adhere to ergonomic principles, providing an excellent user experience.
Conclusion:
Electric bicycles have emerged as a prominent mode of transportation for short commutes, particularly in small and medium-sized cities. With the growing global consensus on green and low-carbon initiatives, electric bicycles, with their cost advantages and environmentally friendly attributes, are poised for significant growth driven by policies and demand.
Shine Industry Electric aims to empower the green and low-carbon movement by providing exceptional connector solutions.
By prioritizing high-quality connectors like the BD20 series, electric bicycle manufacturers can ensure efficient and safe power transmission, contributing to the overall success and growth of the electric bicycle industry.
